Plastics and the North Texas Economy
Plastic products are everywhere, from food containers and medical devices to pipes, automotive parts, and shipping materials. Texas leads the nation in the production of plastic resins thanks to its Gulf Coast petrochemical industry, and the Dallas-Fort Worth area hosts many converters, molders, and packaging plants that transform those resins into finished products.
Lewisville's position along Interstate 35E and its concentration of distribution centers make it a major consumer of plastic packaging, pallets, films, and containers. Local manufacturers, retailers, and food businesses all depend on reliable plastic suppliers.
How We Selected These Companies
We evaluated plastic manufacturers based on production capabilities, product range, presence in Texas, quality certifications, and progress toward sustainability and recycling goals.
The Top 10 Plastic Manufacturers Serving Lewisville
1. Berry Global
Berry Global is one of the world's largest plastic packaging manufacturers, producing containers, closures, films, and nonwovens. Its products are found in food, healthcare, and consumer goods sold throughout Texas.
2. Amcor
Amcor develops flexible and rigid packaging for food, beverage, pharmaceutical, and personal care brands, with a strong focus on recyclable and lighter-weight designs.
3. Sealed Air
Sealed Air, maker of Cryovac food packaging and Bubble Wrap, provides protective and food packaging solutions widely used by distribution centers and food processors in North Texas.
4. Pactiv Evergreen
Pactiv Evergreen manufactures food service packaging such as cups, containers, and trays used by restaurants and grocery stores across Lewisville.
5. Novolex
Novolex produces bags, food packaging, and specialty plastic products for retail and food service, with an expanding focus on recycled content.
6. Sonoco Products
Sonoco produces rigid plastic containers, thermoformed packaging, and industrial products, serving consumer brands and manufacturers across the country.
7. Printpack
Printpack specializes in flexible packaging for snack, food, and consumer product companies, offering high-quality printing and barrier films.
8. Chevron Phillips Chemical
Chevron Phillips Chemical, headquartered in Texas, is a major producer of polyethylene resin, the raw material used to make bottles, pipes, and films.
9. Dow
Dow manufactures plastic resins and specialty polymers at its large Texas operations, supplying converters and manufacturers throughout the region.
10. ORBIS Corporation
ORBIS manufactures reusable plastic pallets, totes, and bulk containers that help distribution centers and manufacturers reduce waste and improve efficiency, a strong fit for Lewisville's logistics sector.
Applications of Plastics in Lewisville
Lewisville businesses use plastics for food packaging, retail bags, shipping materials, medical supplies, construction products, and automotive components. Warehouses rely on stretch film, pallets, and totes, while restaurants depend on to-go containers and cups.
Sustainability Trends
The plastics industry is investing heavily in recyclable designs, post-consumer recycled content, and reusable packaging systems. Advanced recycling technologies are being developed to process mixed plastics. Many brands have committed to using more recycled materials, and customers increasingly expect environmentally responsible packaging. Lightweighting reduces material use without sacrificing performance.
How to Choose a Plastic Manufacturer
Businesses should evaluate material options, tooling capabilities, quality certifications, minimum order quantities, and lead times. Food and medical applications require compliance with safety standards. Ask about recycled content options and end-of-life recyclability. Working with suppliers that have Texas facilities can reduce shipping costs and improve responsiveness.
Innovation in Plastics
Bio-based plastics made from plant materials, smart packaging with freshness indicators, and high-performance engineering plastics for electric vehicles are among the innovations shaping the industry. Three-dimensional printing is also enabling rapid prototyping for product designers.
Plastics and Local Jobs
Plastics manufacturing and distribution support jobs in production, engineering, quality control, and logistics throughout the Dallas-Fort Worth region, offering career opportunities for Lewisville residents.
Frequently Asked Questions About Plastic Manufacturing
What is the difference between resin producers and converters?
Resin producers manufacture raw plastic materials, usually in pellet form, at large chemical plants. Converters purchase those resins and transform them into finished products through processes such as injection molding, extrusion, blow molding, and thermoforming. Most Lewisville businesses buy from converters or packaging distributors.
Which plastics are easiest to recycle?
Polyethylene terephthalate, commonly used in beverage bottles, and high-density polyethylene, used in milk jugs and detergent bottles, are among the most widely recycled plastics. Choosing packaging made from these materials improves the chance that products will be recycled after use.
How can my business reduce plastic waste?
Consider reusable totes and pallets for internal logistics, right-sized packaging to avoid excess material, and products with recycled content. Partnering with suppliers that offer take-back or recycling programs can also help close the loop.
What should I know about custom molded parts?
Custom injection-molded parts require a mold, which represents an upfront investment. Once the mold is built, per-part costs are low, making the process economical for higher volumes. For prototypes or small runs, three-dimensional printing or low-volume tooling may be more practical.
Are food-safe plastics regulated?
Yes. Plastics used in contact with food must meet federal safety requirements. Restaurants and food producers in Lewisville should request compliance documentation from their suppliers to ensure materials are approved for their intended use.
Final Thoughts
The plastic manufacturers listed above supply critical materials for packaging, healthcare, construction, and logistics across Lewisville and North Texas. By choosing partners committed to quality and sustainability, local businesses can meet customer expectations while reducing environmental impact.